Reverse Engineering : Examples

Our reverse engineering team has executed several reverse engineering projects for plastics, metal & sheet metal components. A few examples are:

Tail light assembly for a motor cycle:
Complete tail light assembly was required for the new model of a two wheeler. Reverse engineering of a similar assembly was done to create the CAD model. The surface data of the component was captured using a CMM and the modeling was created. All the components of the assembly were modeled separately and then modified as per the client's requirement. The modified components were then assembled and checked for fitment and interferences.

Dashboard of a tractor:
The dashboard of a tractor was scanned by a white light scanner, using multiple exposures. Point cloud data, was aligned &. the CAD model was then created using surfacing software.

Fenders of a car:
A white light scanner was used to capture the point cloud data for the fenders of a car. Accuracy of the component; dimensional accuracy of the fenders were checked by overlaying the CAD model created by reverse engineering on the original CAD data of the component. Modeling was done using surfacing software.

Impeller of a radiator cooling fan:
Our engineers converted the sheet metal impeller of a radiator cooling fan to plastic. Surface data of the sheet metal impeller was captured using a white light scanner creating the CAD model. Fine-tuning was done on the reverse engineered CAD model to design the plastic impeller that would give the same results as the original sheet metal impeller.